Case Study: Installation of an Indusvent Type SB90-4.0 Dust Extraction System at Bellway Home Space
Case Study: Installation of an Indusvent Type SB90-4.0 Dust Extraction System at Bellway Home Space
Project Overview
Bellway Home Space, a 134,000 sq ft advanced manufacturing facility located in Sutton-in-Ashfield, Mansfield, represents a major investment in modern methods of construction (MMC). The site is purpose-built to deliver high-volume, precision-engineered timber frame housing components using fully automated, robotic production lines
To support this cutting-edge manufacturing environment, a robust and high-capacity dust and waste extraction solution was required. Indusvent was commissioned to design, supply, and install a tailored extraction system capable of maintaining air quality, ensuring operator safety, and supporting uninterrupted production.
The Challenge
The facility operates high-speed, automated timber processing lines that generate significant volumes of dust, chips, and airborne particulates. Key challenges included:
- Managing high extraction volumes across multiple robotic production lines
- Ensuring consistent airflow to prevent material build-up and machine downtime
- Maintaining a clean and safe working environment in compliance with health and safety regulations
- Integrating seamlessly with advanced, automated equipment
- Minimising energy consumption while delivering high performance
The Solution
Indusvent installed a high-performance SB90-4.0 blower filter extraction system, engineered to deliver a total airflow capacity of 34,000 m³/hr. The system was specifically configured to meet the operational demands of the Bellway Home Space facility.
Key Features of the Installation:
- SB90-4.0 Blower Filter Unit:
A powerful, centralised extraction system designed for continuous industrial operation, capable of handling large volumes of wood waste and fine dust. - Airflow Capacity (34,000 m³/hr):
Ensures efficient capture and transport of waste materials from multiple extraction points across the facility. - Automated Filter Cleaning System:
Maintains optimal performance by preventing filter blockage and reducing maintenance requirements. - Energy-Efficient Design:
Optimised fan and motor configuration to balance high performance with reduced energy consumption. - Integrated Ductwork System:
Carefully designed and installed to provide balanced airflow across all connected machinery - Waste Handling Capability:
Enables effective collection and discharge of wood waste for recycling or disposal.
Implementation
The installation was delivered in close coordination with Bellway Home Space and their machinery suppliers to ensure seamless integration with the facility’s automated production processes.
Key steps included:
- Site Assessment & System Design:
Detailed evaluation of machinery layout, extraction requirements, and airflow modelling. - Custom Engineering:
Tailoring the SB90-4.0 system and ductwork network to align with production demands. - Phased Installation:
Coordinated installation schedule to align with facility construction and machinery commissioning. - Testing & Commissioning:
Full system testing to verify airflow performance, efficiency, and compliance with design specifications.
Results & Benefits
- Improved Air Quality:
Significant reduction in airborne dust, enhancing worker safety and comfort. - Operational Efficiency:
Reliable extraction prevents material build-up, reducing downtime and maintaining production flow. - Regulatory Compliance:
Meets industry standards for dust control and workplace safety. - Support for Automation:
Seamless integration with high-speed robotic lines ensures uninterrupted operation. - Sustainability:
Efficient waste capture supports recycling initiatives and reduces environmental impact.
Conclusion
The installation of the SB90-4.0 dust extraction system by Indusvent has been a critical component in the successful operation of Bellway Home Space. By delivering a high-capacity, energy-efficient, and fully integrated solution, the project supports Bellway’s commitment to innovation, quality, and sustainable manufacturing in the housing sector.
This case study demonstrates how advanced dust extraction technology can play a vital role in enabling modern, automated production environments to operate safely, efficiently, and at scale.
