Quality timber frames Provider

Project Details

A leading provider of quality timber frames and engineered roof trusses in the UK, supplying both timber frame homes and commercial properties has made a significant investment in a state-of-the-art production facility in Ayrshire. When it came to selecting a dust extraction partner Indusvent were contacted at the very start of the project to work alongside the equipment manufacturer.

After a comprehensive study of the machine line, Indusvent suggested various modifications to the machine line capture hooding to reduce the static pressure requirement, this enabling a more efficient extraction level performance, ensuring a clean environment and workplace at a reduced energy level.

The system is now fully commissioned, both the customer and the machine supplier are extremely satisfied with the results, the machine manufacturer who undertake installations globally commented that the extraction performance is the best they have experienced.

This top of the range system comprises of an Indusvent Super Blower 90-5 filter, a JK80MTD-75kW direct drive inverter-controlled extraction fan located on the clean air side of the filter, a T300D booster fan to provide over 9,000 Pascals of vacuum pressure for the robot line dust extraction, the collected dust is discharged via a B500 heavy duty rotary valve into a pneumatic conveying injecting into 1 of 2 road transportation trailers,  which will automatically switch over upon trailer fill this controlled via our unique pressure sensing and in this case a direct drive JK50MTD -22kW inverter-controlled transport fan.

The ducting system comprises of 5 independent lines, each with machine-controlled auto dampers to ensure the system only consumes energy when the machines are in use and explosion isolation valves for enhanced safety.

With Indusvent e-control the extraction fan will only run at the speed required depending on the number of lines that are open which means this customer is only paying for energy when they need it and have also created a much better working environment for operators setting up machines. With clean up points included at every machine as standard this factory will be spotless without the use of brushes which can re-introduce fine dust back into operators breathing zones.

All the above will be monitored using the Indusvent remote monitoring system allowing us to keep an eye on your extraction while you are busy doing what you do best, if we spot anything worth talking about, we will send you a weekly update all free of charge.

For full details of our remote monitoring system see link below

https://indusvent.com/remote-monitoring/

A great effort by all @team Indusvent, from planning to commissioning.

If you would like to know more about the Super Blower 90 or are interested in purchasing a market leading highly efficient extraction system, then do not hesitate to contact us.

Email: mail@indusvent.com Call : 0333 9967 333 or visit our website: www.indusvent.co.uk